How To Fix Cast Aluminum Patio Furniture

By | May 6, 2019

How to Fix Cast Aluminum Patio Furniture

Cast aluminum patio furniture is a popular choice for outdoor spaces due to its durability and stylish appearance. However, like any furniture, it can become damaged over time. If your cast aluminum patio furniture is in need of repair, here are some essential aspects to consider:

Cleaning and Maintenance

Before attempting any repairs, it is important to clean the furniture thoroughly. Use a mild soap and water solution and scrub gently with a soft cloth or brush. Rinse the furniture well and allow it to dry completely.

Inspecting the Damage

Once the furniture is clean, carefully inspect the damage. Determine the extent of the damage and whether it is superficial or structural. If the damage is only superficial, such as scratches or minor dents, it can often be repaired easily. However, if the damage is structural, such as cracks or broken welds, professional repair may be necessary.

Tools and Materials

Depending on the type of repair required, you will need the following tools and materials:

  • Mild soap and water solution
  • Soft cloth or brush
  • Sandpaper (various grits)
  • Metal cleaner
  • Rust-resistant paint or touch-up paint
  • Filler (for dents or holes)
  • Epoxy adhesive (for cracks)
  • Welding equipment (for broken welds)

Repairing Scratches and Minor Dents

Superficial scratches and minor dents can be removed by sanding the area with fine-grit sandpaper. Start with a coarse-grit sandpaper and gradually move to a finer-grit sandpaper to smooth the surface. Once the scratches or dents are removed, clean the area with metal cleaner and apply rust-resistant paint or touch-up paint.

Repairing Dents and Holes

If the dents or holes are larger, you may need to use a filler to repair them. Choose a filler that is specifically designed for aluminum and follow the manufacturer's instructions. Once the filler has dried, sand the area smooth and apply rust-resistant paint or touch-up paint.

Repairing Cracks

Cracks in cast aluminum furniture can be repaired using epoxy adhesive. Clean the area around the crack with metal cleaner and apply the epoxy adhesive according to the manufacturer's instructions. Clamp the cracked pieces together and allow the adhesive to dry completely. Once the adhesive has dried, sand the area smooth and apply rust-resistant paint or touch-up paint.

Repairing Broken Welds

Broken welds require specialized welding equipment and skills to repair. If you are not experienced in welding, it is best to consult a professional. The welder will clean the area around the broken weld and use a welding torch to fuse the pieces back together.

Protecting the Furniture

Once the repairs are complete, it is important to protect the furniture from further damage. Apply a coat of clear sealer or wax to the surface of the furniture to prevent rust and corrosion. You should also cover the furniture with a protective cover when not in use to protect it from the elements.

By following these essential aspects, you can successfully repair cast aluminum patio furniture and restore its appearance and functionality.


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